Technology

Hot-wash first, then AI sorting — the sequence that keeps our flake cleaner and color-sorted more accurately

Modern AI sorting machines at Plasticcycle

Incoming PET bottles and flake first pass through a high-temperature hot-wash tank to remove grease, label glue and organic contaminants. This is far more effective than typical cold washing, leaving the flake surface clean and its true color clearly visible.

The cleaned material then enters our automated sorter, which uses AI Vision cameras together with Near-Infrared sensors to detect color, clarity and any surviving contaminants in real time, automatically rejecting off-grade flake. This reduces reliance on manual labor and improves output consistency.

85°C Hot Wash
AI Vision + NIR Sensor
99% Accuracy
85°C Hot-Wash Tank Removes grease, glue and odor first
AI Camera Detection Scans color and clarity of washed flake
NIR Sensor Confirms Material Instantly rejects anything that is not PET
Air-Jet Sorting System Separates onto conveyors by color grade